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Gateway Technical College Elkhorn Campus CNC Lab and Manufacturing Center Set to Open January 22, 2016

Michael Reader

With just a bit over a month to welcome in students and instructors for the next semester, Gateway Technical College’s (GTC) new CNC Lab and Manufacturing Center in Elkhorn, Wisconsin is buzzing with energy and excitement. Construction is coming to an end, equipment continues to arrive, and instructors are reinforcing their own knowledge by familiarizing themselves with the new equipment and software.

Rich Shouse, CNC Technology Instructor, spent a week in October at a PartMaker Training Workshop focusing on programming Swiss CNC machines. Shouse explains, “Learning this computer-aided manufacturing (CAM) system was a very easy transition for me, considering what I have used in the past. I have already programmed, set-up and ran ten jobs through our shop using PartMaker. Personally, I feel it is the strongest CAM system that I have ever used.”

Precision Plus’ 2015-2016 Year Education Update

Michael Reader

By Mark Beilman
Director of Education and Training

The 2015-2016 academic year is well underway, and so are Precision Plus’ efforts to continue spreading the word among students, parents and teachers about career possibilities in manufacturing.

In addition to visiting schools, talking to technical education teachers, and participating in career and technical education (CTE) committees, Precision Plus (PPI) makes itself present at high school and college career fairs.

On September 9, 2015, PPI was present at the Panther Fest Career Fair at Wilmot Union High School, and plans to be at Beloit High School’s career fair on the 24th. On October 9th, the destination will be Milwaukee School of Engineering (MSOE), which will hold its career fair then.

On September 15, 2015, PPI attended Gateway Technical College Elkhorn Campus’s Open House, which showcased the new Community Center conference room, the Student Life Center, Walworth County Job Center, Walworth County Economic Development Alliance (WCEDA), the Veterinary Sciences building, and the Walworth County Educational Consortium’s Alternative High School.

Drawings of the anticipated new CNC Center were also on display. Precision Plus is fully vested in the success of this program. The first Youth CNC Boot Camp at the Elkhorn Campus began in July. One of the highlights of the program is the mentorship which each individual student receives from a designated industry professional.

A “Meet-and-Greet” luncheon for students and mentors was held at the college on September 18th, where mentors were announced and appointed. The luncheon was sponsored by WCEDA and the Walworth County Job Center. Precision Plus is excited to mentor two students during the 2015-2016 year: Elliot Salentine from East Troy High School and Cameron Bunne from Elkhorn High School. The students will not only receive ongoing mentoring, but will have an opportunity to work at PPI beginning in February of 2016, in accordance to their curriculum.

Precision Plus also encourages schools to bring classes to tour its facilities. On September 16, 2015, Career Advocate Lindsay Healless from Beloit Middle School brought her students to interview Mike Reader and Chris Clausen about careers in manufacturing. The students asked very good questions during the interview, but two of the students, Emily and MacKenzie, stumped Reader and Clausen when asked how they balanced work and their personal lives, and what were the most difficult portions of their jobs.

Two other schools are scheduled to tour the facility in October: the Walworth County Educational Consortium’s Alternative High School on the 8th, and Whitewater High School on the 15th.

The most anticipated event, however, is the celebration of Manufacturing Day (MFG DAY). Precision Plus is opening its doors for an open house on Thursday, October 8, 2015 from 5:00 p.m. until 7:30 p.m. Students, educators, parents, legislators and the public at large are invited to partake in an informal presentation by several PPI employees on what their roles are at the company, and take guided tours of the plant. To attend this event, please register HERE.

Precision Plus is committed to education and to bringing awareness of career opportunities in high-tech manufacturing. To schedule a tour of our facility and/or allow us to make a presentation to your group or organization, please contact Mark Beilman by email or by calling 262-743-1700.

Gateway Technical College Elkhorn Campus Launches First Midwest Micro Machining Advanced Manufacturing Lab

Michael Reader

By Dana Runimas-Plazyk
Reporting for Precision Plus

Recently, I had the pleasure of talking with Dr. Bryan Albrecht, President of Gateway Technical College (GTC), about the launch of a micro machining (Swiss screw machining) advanced manufacturing facility at the school’s Elkhorn, WI Campus.

When Albrecht joined GTC as its president in 2006, he was charged with creating curricula that directly responded to the need for a highly skilled workforce by Southeast Wisconsin employers, imperative to have in place in order to grow the local economy. He began his tenure by holding “listening sessions,” with local businesses, to enable GTC to understand that need.

The requests were vast and included a ready workforce need for manufacturing, HVAC, IT, health sciences, aeronautic, automotive, hospitality, law enforcement and everything in between. Over the last nine years, many programs have been developed and are successfully in place, addressing the needs of the local business community. Today, Gateway Technical College operates from three campuses in Racine, Kenosha and Walworth counties, and offers advance technical certificates, associate degrees, technical diplomas, and certificates, some online classes, and dual enrollment options with the University of Wisconsin, Parkside.

“On an annual basis, 23,000 students attend Gateway,” says Albrecht. “We currently offer 100 certificate programs and 65 degree programs. Last week alone, we graduated EMS technicians, certified police officers, and SharePoint developers. Additionally, we are working with primary and secondary schools on K12 articulation.”

However, Albrecht points out that in as much as the workforce needs of manufacturers in Kenosha and Racine counties had been met, GTC “couldn’t wrap up” their thoughts for the needs of manufacturers in Walworth County.

He recalls meeting Mike Reader, President of Precision Plus, in 2012 at a career and technical education advisory committee meeting. “Mike’s concern about the lack of a qualified workforce to address the requirements of Walworth County manufacturers struck a chord,” says Albrecht. “Mike and Precision Plus were adamant about changing the situation, and had launched, single-handedly, an educational initiative geared to correct this issue, while bringing attention to–and gaining the support of–educators, organizations and legislators.”

“Changing the situation would also require higher-level technical education,” reflects Albrecht. “Both the Racine and Kenosha Campuses offered associate degrees in manufacturing and machine tool, as well as CNC programs. None was available in Walworth County.” Albrecht recalls Reader’s words: “We have to get this done, Bryan.”

Albrecht considers Mike Reader “a true champion,” who enlisted the help of fellow manufacturers, vendors, customers, legislators, educators, students, and organizations to “get things rolling.” A preliminary study conducted by GTC indicated Walworth County was one of two national hubs (the other being Kosciusko County, IN) for Swiss-type precision manufacturers (micromachining), and that the absence of technically skilled employees to run the specialized equipment, made it hard to grow the local economy.

Albrecht presented Gateway’s Board of Trustees with a plan: To expand the Walworth Campus to include a state-of-art manufacturing center, offering the traditional manufacturing programs already in place at the other two campuses, plus a unique Swiss screw (micromachining) advanced manufacturing program. The latter, would make Gateway Technical College the first institution in the Midwest to offer this specialized training, also contributing to better position Wisconsin in the overall global market.

The current plans for the new manufacturing center include remodeling of the the Elkhorn Campus South Building and an expansion which will bring the total area dedicated to the center to 4,000 sq. ft. The center (yet to be named) will house welding, fabrication, rapid prototype, computer aided design (CAD), engineering, and full-scale precision machining labs. The footprint construction will start in November with an estimated Spring of 2016 completion date.

GTC’s Manufacturing Center officially opened over the summer by offering a Youth CNC Boot Camp, a program designed for high school seniors to finish the school year with a high school degree and a CNC operator certificate.

The CNC adult programs will begin to be offered at the Elkhorn Campus in September.   “We have recently added two new instructors, as all CNC classes at all three campuses are fully enrolled,” adds Albrecht.

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Equipment has been steadily arriving to the new manufacturing center over the last couple of months, and Albrecht reiterates that the total endeavor would not have been possible without Mike Reader’s resolve, his ability to see the big picture, and his talent to simultaneously engage all the pieces that were needed to make the center a reality.

Thus far, four brand new Haas ST-10 lathes, one Tsugami S205 CNC Swiss machine, and an MTA barfeeder are already in place thanks to the tremendous help from Brad Morris of The Morris Group, and Jamie Schwartz of CNC Indexing & Feeding Technologies. Precision Plus not only assisted with the equipment installation, but also with a generous donation of $50,000, which facilitated the purchase of the equipment. Plans are to have at least eight Haas machines, 4 turning and 4 vertical machining centers, when the center is in full operation.

Industry support for GTC’s manufacturing center has been unprecedented, notably, a long-term agreement reached by GTC with Hanan Fishman of PartMaker who will provide computer aided manufacturing (CAM) software for students in the center. Also, a recent $2,500 tool donation by Grainger for the CNC Boot Camp, will contribute to the student experience.

On August 15, 2015, Mike Reader and Mark Beilman, Director of Education and Training at Precision Plus, toured the repurposed space housing the equipment. “We met with Dean of Students Michael O’Donnell and instructor JD Jones,” mentions Reader. “We had a great meeting and everyone is excited about the new equipment rolling in.”

The next few months promise to be exciting for the Elkhorn Campus of Gateway Technical College, and for the local industry, community, and economy. Precision Plus thanks Dr. Albrecht for his time to conduct this interview, and looks forward to continue to report on the progress of Gateway Technical College Elkhorn Campus’s new manufacturing center.

Precision Plus of Elkhorn, Wisconsin Presents Gateway Technical College with a Check for $50,000

Michael Reader

On April 16, 2015, Mike Reader, President and Owner of Precision Plus of Elkhorn, Wisconsin, presented a check in the amount of $50,000 to the Gateway Technical College Board. This contribution follows the announcement of a new manufacturing center that will be built and developed at the school’s Elkhorn Campus.

Mike Reader writes:

On behalf of our 65 dedicated manufacturing professionals here at Precision Plus, I was delighted to present a gift to the board members of Gateway Technical College.  Our check for $50,000 will go towards securing additional equipment/materials to enhance the students’ experience and better prepare them for their careers ahead.  In addition to the monetary support, this gesture serves merely as a starting point for a long-term partnership, as we also look forward to assisting with technical support, materials, mentoring and work experience opportunities.

Gateway Technical College has several campuses throughout the counties which it serves–Kenosha, Racine and Walworth—offering general curriculum studies, as well as targeted programs to address specific local industry needs.

For many decades, Southeast Wisconsin has been known for housing a cluster of Swiss precision manufacturers. Unfortunately, a training facility to address these specific needs was not available until now. I am pleased to announce that through the joint efforts of the Gateway leadership team and the engaged business community, Gateway Technical College will house a state-of-the-art training facility in its Elkhorn Campus.

It will unfold as a two-step solution starting in the fall of 2015 with new curriculum, equipment and instruction, followed by new brick/mortar and more equipment within a year.

 This new advanced manufacturing training lab will house state-of-the-art turning and milling equipment from strategic partner Haas Automation, coupled with a Tsugami S205 Swiss-type (sliding headstock) machine, compliments of the Morris Group and Morris Midwest.  It will be fitted with a Tracer 6’ magazine bar-feeding system from CNC Indexing & Feeding, along with a 1,000 PSI high-pressure pump to replicate real scenarios which the students are bound to also experience once in a real career track.

Joining me during the presentation also were Wall Mulvaney, John Holt and Dave Kramer, representing Haas Automation and the Gene Haas Foundation.  In addition to the equipment support, they also presented the Board with a check for $10,000 to fund ten-$1,000 student scholarships for those choosing to pursue a career in technical education focused on machining at Gateway Technical College.

 

Mike Reader of Precision Plus and Dr. Bryan Albrecht of Gateway Technical College Featured on 91.1 FM “Morning Show” with Gregory Berg

Michael Reader

On April 13, 2015, Mike Reader, president and owner of Precision Plus, and Dr. Bryan Albrecht, president of Gateway Technical College (GTC) were guests of “The Morning Show,” hosted by Gregory Berg on 91.1 FM WGTD in Kenosha, Wisconsin.

The topic of “manufacturing” was central to the interview, and both Albrecht and Reader discussed the eminent improvements, which are coming to Gateway Technical College Elkhorn Campus, and the definitive positive impact it will have throughout the community.

Albrecht, who is a regular guest of the show, updated the audience with news about the Elkhorn facility’s physical and academic expansion, which is due to take place over the next few months. Of most importance to this conversation, was the announcement of a new manufacturing center to be built at the campus.   Albrecht acknowledged the contribution made by area manufacturers, but especially that of Precision Plus whose support has gone beyond a substantial monetary contribution, but also whose role has been indispensable for providing connections with equipment manufacturers, rallying up local support, and implementing a cohesive plan to bring awareness to manufacturing on all school levels.

Reader was asked to talk about his company, the industry, and the biggest threat faced by manufacturers, or lack of highly skilled professional candidates for available positions. He also explained in detail the cost of doing “nothing,” and how Precision Plus was inspired to roll out an awareness campaign, which, as evident by the changes coming to the area, is beginning to make a difference in creating a viable career pipeline in manufacturing.

Listen to a recording of the show. Click here for a PDF transcript of the program.

Precision Plus Efforts Help Bring a New CNC Boot Camp to Walworth County

Michael Reader

There is no doubt that Precision Plus had rallied incessantly to bring CNC training to Walworth County in Wisconsin. With Gateway Technical College’s (GTC) February 2015 announcement of their Elkhorn Campus expansion, which will include a new state-of-the-art manufacturing training center, CNC training in Walworth County is now a reality. As early as July 2015, incoming high school seniors will be able to attend a CNC Boot Camp at the Elkhorn Campus.

The CNC Boot Camp has proved to be a successful 14-week training program for adults, and it is currently on its 22nd session at the iMET Center in Sturtevant.  About three years ago, the same program was developed for high school seniors, to be taken in conjunction with their regular high school classes. The High School CNC Boot Camp—also known as the CNC Youth Boot Camp–also includes an internship with a manufacturing company.

This past year, Precision Plus supported the program by taking Boot Camp student Scott Dvorak from Waterford Union High School as an intern. Barry Butters, Director of Education and Training said, “Logistically, this was the first time that it made sense to sponsor a student. Scott attends early morning classes at the school, which is about a 30-minute drive from Precision Plus–a much shorter ride than it would be for his CNC classmates who typically attend the Racine School District. He arrives at the company at 10am and works until 3pm.

The CNC High School Boot Camp at the Elkhorn Campus is certainly a plus for Walworth County students and the community. Its July kickoff, however, is contingent on having enough interest from area students. Applications are due no later than May 1, 2015.

With the short time frame in mind, Precision Plus’ mission became to bring the news to as many people as possible and encourage students and parents to look into the program.

On Tuesday, February 24th, Barry Butters attended the Whitewater High School Career and Technical Education (CTE) Committee meeting along with Derek D’Auria the Executive Director Walworth County Economic Development Alliance (WCEDA). The meeting is held twice a year for the school’s career, technical education teachers, so they can, in turn, share curriculum, and classroom updates with their industry partners and discuss new ideas and developments. Butters and D’Auria took this opportunity to inform the group about the CNC High School Boot Camp coming to Walworth County.

On Monday, March 9th, Barry Butters along with Rich Lofy, the Coordinator of the CNC Youth Boot Camp, spoke to a few East Troy students and parents at East Troy High School about opportunities in the machining industry and the boot camp itself. The event was coordinated by Stacey Kuehn, Assistant Principal at East Troy High School, and it was in conjunction with the school’s parent-teacher conference night.

On Friday, March 13th, Butters met with Lauren Paterson, a Badger High School student, her parent and the Badger High School Career and Technical Education Coordinator, Marie Collins, to discuss the Boot Camp and show Lauren some actual CNC applications.

On Monday, March 16th, Butters met with five students, two parents and the three guidance counselors from Elkhorn Area High School to talk about the CNC Youth Boot Camp and tour Precision Plus, so as to give the them a good understanding of the CNC machining industry.

  1. Butters begins the tours with a PowerPoint talking to students about what they will be seeing on the floor
  2. Butters shows the students parts that are being run on the Tornos Cam machines
  3. Butters talks about the Swiss type CNC machine
  4. Butters shows the students the Miyano CNC turret lathes
  5. Butters talks about the optical comparator and the precision that is held on the parts

On Tuesday, March 31st, three Gateway new student specialists and their supervisor toured Precision Plus to gain a better understanding of the machining industry.

The new student specialists were,

  • Amanda Hruzek, who services Delavan Darien High School, Williams Bay High School and Badger High School
  • Joseph Sell, who services Whitewater High School, Burlington High School and the Wisconsin School for the Deaf
  • Katie Graf, who serves the Walworth County Alternative High School, Elkhorn Area High School, Catholic Central High School, East Troy High School and Big Foot High School

Their supervisor is Angela Becerra-Chvilicek, who is the Director of College Access for Gateway.

Today’s machining professionals require a solid and balanced mix of science, technology, engineering, and math (STEM) background, mechanical aptitude and great problem solving skills. As such, it is imperative that those in the guidance/counseling areas have a firm grasp of the skills required to be 21st century machinist.The visit included a PowerPoint presentation and tour of the facility.

On Wednesday, April 1st, Precision Plus hosted another tour for students interested in the CNC Boot Camp in Walworth. The participation included two students from Burlington High School, one from Badger High School, one from Waterford Union High School, one from Elkhorn Area High School, and one from Wilmot High School. Each student brought along a parent. There were 12 people total for the tour.

Independently of Precision Plus’ efforts, two information meetings have taken place already. There will be one more chance for students to attend an information meeting for the CNC Boot Camp at the WCEDA office on Wednesday, April 8th. The WCEDA Office is now located in the South Building at the Gateway Elkhorn Campus. Interested students can call Marci Barr at 262-741-5263.