A Day in the Life of Precision Plus Apprentice Amanda Mudlaff

May 5, 2015

A Day in the Life of Precision Plus Apprentice Amanda Mudlaff

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Michael Reader

So, what does it take to be a Precision Plus apprentice?

This is Amanda’s story.

Amanda Mudlaff is your typical high school senior, involved in sports—track and field, including pole vaulting, cheerleading, dancing…and homework. Her extracurricular activities include being an FFA member, a wrestling manager, a multi-cultural club member, and a youth cheerleading coach. She is also a member of the National Honor Society.

Amanda also loves everything marine related. She practically grew up “living” on boats during her summers in Wisconsin, enjoying water sports, boating, and helping take care of her family’s Sea Ray 250 SLX. In fact, her passion for the marine field has inspired her to pursue a degree in marine engineering.

When her junior year shop teacher at East Troy High School mentioned a summer internship opportunity at Precision Plus, Amanda jumped at the opportunity. Not knowing what to expect, she was impressed with the process, as it required filling out an application, going to a formal interview, and having to wait about a week to get a reply. She was accepted into the program, along with 18 other interns, selected from dozens of applications.

The paid summer internship was held from June 15 through the last week of August of 2014, and it required interns to work 40 hours per week. The program included classroom time to learn and design with Autodesk Inventor CAD and PartMaker CAM software, as well as plant, machinery and business processes observation, and hands-on learning on tools and equipment.

When in the summer of 2014, Precision Plus announced their 2014-2015 Apprenticeship Program, Amanda turned in her application again and was subsequently accepted as one of six apprentices. The program expects active participation at both the company and their respective high schools, and the apprentices must adhere to a number of academic standards.

Monday through Friday, Amanda arrives at Precision Plus at 6am and primarily works in the Quality Lab, where she counts the components for a particular order, inspects the finish and checks all dimensions against order specs. She inspects parts visually for chips and she also uses equipment such as calipers, micrometers, oasis, comparators, and gauges to help streamline the process, making sure to record all discrepancies and accept or reject the components. She compares the inspection process with that of an active investigation, where no stone remains unturned.

At 9am, Amanda leaves the plant to go to class, and tend to all of her extracurricular activities.

This fall, Amanda will begin a new chapter in her life as a freshman at Milwaukee School of Engineering, where she will pursue marine engineering as a career. Amanda is also a recipient of one of two $5,000 Precision Plus MSOE merit scholarships.

For more information about Precision Plus’ Summer Internship and School-Year Apprenticeship Programs, please contact Barry Butters, Director of Education and Training via phone or email.

Community Involvement Educational Development

April 20, 2015

Precision Plus of Elkhorn, Wisconsin Presents Gateway Technical College with a Check for $50,000

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Michael Reader

On April 16, 2015, Mike Reader, President and Owner of Precision Plus of Elkhorn, Wisconsin, presented a check in the amount of $50,000 to the Gateway Technical College Board. This contribution follows the announcement of a new manufacturing center that will be built and developed at the school’s Elkhorn Campus.

Mike Reader writes:

On behalf of our 65 dedicated manufacturing professionals here at Precision Plus, I was delighted to present a gift to the board members of Gateway Technical College. Our check for $50,000 will go towards securing additional equipment/materials to enhance the students’ experience and better prepare them for their careers ahead. In addition to the monetary support, this gesture serves merely as a starting point for a long-term partnership, as we also look forward to assisting with technical support, materials, mentoring and work experience opportunities.

Gateway Technical College has several campuses throughout the counties which it serves–Kenosha, Racine and Walworth—offering general curriculum studies, as well as targeted programs to address specific local industry needs.

For many decades, Southeast Wisconsin has been known for housing a cluster of Swiss precision manufacturers. Unfortunately, a training facility to address these specific needs was not available until now. I am pleased to announce that through the joint efforts of the Gateway leadership team and the engaged business community, Gateway Technical College will house a state-of-the-art training facility in its Elkhorn Campus.

It will unfold as a two-step solution starting in the fall of 2015 with new curriculum, equipment and instruction, followed by new brick/mortar and more equipment within a year.

This new advanced manufacturing training lab will house state-of-the-art turning and milling equipment from strategic partner Haas Automation, coupled with a Tsugami S205 Swiss-type (sliding headstock) machine, compliments of the Morris Group and Morris Midwest. It will be fitted with a Tracer 6’ magazine bar-feeding system from CNC Indexing & Feeding, along with a 1,000 PSI high-pressure pump to replicate real scenarios which the students are bound to also experience once in a real career track.

Joining me during the presentation also were Wall Mulvaney, John Holt and Dave Kramer, representing Haas Automation and the Gene Haas Foundation. In addition to the equipment support, they also presented the Board with a check for $10,000 to fund ten-$1,000 student scholarships for those choosing to pursue a career in technical education focused on machining at Gateway Technical College.

Community Involvement Educational Development

April 17, 2015

Precision Plus’ Barry Butters Continues His Outreach to Area Schools by Promoting Manufacturing to Elementary Students

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Michael Reader

On February 23, 2015 Barry Butters, Director of Education and Training at Precision Plus in Elkhorn, Wisconsin, visited Gaston Elementary School in Beloit to talk to second and third grade students. Then, on Wednesday, March 18^th, he made the same presentation to the second grade classrooms at Westside Elementary School in Elkhorn. Both of the schools are participating in Project Lead The Way (PLTW) Launch Curriculum.

The presentation included sharing the story of manufacturing with the students, and how people who are strong in the STEM arts (science, technology, engineering and math) are the ones who can change the world. Butters also talked about the engineering design process as it is introduced in the PLTW curriculum.

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“It is so cool to see the excitement of these young students holding parts and bar ends. It cannot be too early to plant the seeds of a potential career in the manufacturing field with these young students,” said Butters.

Learn more about Project Lead The Way Launch Curriculum here.

Company Updates

April 15, 2015

Mike Reader of Precision Plus and Dr. Bryan Albrecht of Gateway Technical College Featured on 91.1 FM “Morning Show” with Gregory Berg

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Michael Reader

On April 13, 2015, Mike Reader, president and owner of Precision Plus, and Dr. Bryan Albrecht, president of Gateway Technical College (GTC) were guests of “The Morning Show,” hosted by Gregory Berg on 91.1 FM WGTD in Kenosha, Wisconsin.

The topic of “manufacturing” was central to the interview, and both Albrecht and Reader discussed the eminent improvements, which are coming to Gateway Technical College Elkhorn Campus, and the definitive positive impact it will have throughout the community.

Albrecht, who is a regular guest of the show, updated the audience with news about the Elkhorn facility’s physical and academic expansion, which is due to take place over the next few months. Of most importance to this conversation, was the announcement of a new manufacturing center to be built at the campus. Albrecht acknowledged the contribution made by area manufacturers, but especially that of Precision Plus whose support has gone beyond a substantial monetary contribution, but also whose role has been indispensable for providing connections with equipment manufacturers, rallying up local support, and implementing a cohesive plan to bring awareness to manufacturing on all school levels.

Reader was asked to talk about his company, the industry, and the biggest threat faced by manufacturers, or lack of highly skilled professional candidates for available positions. He also explained in detail the cost of doing “nothing,” and how Precision Plus was inspired to roll out an awareness campaign, which, as evident by the changes coming to the area, is beginning to make a difference in creating a viable career pipeline in manufacturing.

Listen to a recording of the show. Click here for a PDF transcript of the program.

Industry News

April 13, 2015

U.S. Congressman Paul Ryan Visits Precision Plus in Elkhorn, Wisconsin on April 6, 2015

Michael Reader

On Monday, April 6, 2015, U.S. Congressman Paul Ryan (WI01) stopped at Precision Plus for a short informal visit with the company’s employees, to share some of the legislative efforts in Washington, D.C. A roundtable discussion with a number of area business leaders followed the meeting.

Mike Reader, President and Owner of Precision Plus, introduced Congressman Ryan to the employees. Congressman Ryan, who chairs the Ways and Means Committee, is in charge of reviewing and passing laws that affect issues such as healthcare, welfare, trade, tax and retirement.

During the Q&A with Precision Plus’ employees, Congressman Ryan compared the tax rates assessed on small to medium-sized businesses in the U.S., at an average of 44.6%, with similar taxes for same-sized companies around the world, which average 25%, and are as low as 12.5% in Ireland. Larger-sized companies, such as Anheuser Busch or Snap-On Tools, pay an average of 35%. Subsequently, their shareholders are taxed about 20% on dividends paid and capital gain.

This tax disparity with its global competitors places U.S. companies in hard-to-compete situations. Some companies are choosing to move their operations to other countries in order to be able to be competitive in the global arena. Others, have been purchased by foreign corporations, so that they can stay viable in the global market. Congressman Ryan pointed out the fact that 96% of all consumers are outside of the U.S. and that currently the U.S. is working, among other things, on trade agreements with eleven Asian nations to open up their markets. The U.S. is adamant that trade partners respect fair trade, do not allow unreasonable subsidies, and protect intellectual properties.

Congressman Ryan addressed also tax reform, and the initiatives that can be put in place—such as depreciation rules, etc., to lessen the tax burden levied on small to medium-sized companies, until this complex issue is resolved, allowing companies to be able to reinvest into their workforce and equipment. “We need to get American manufacturers to be in a good position to sell overseas, make things here, get our tax fixed, so that we can be more competitive,” he added. “We are in a race to set the rules of the global economy,” he added.

Congressman Ryan was also asked about the status of Medicare reform. He reported on a new payment plan for doctors which is based on value, rather than on number of procedures, or quality versus quantity. Those who can account for healthier outcomes and higher patient satisfaction, will receive a larger payment that those who do not.

After the company meeting, the conversation continued with eleven local business executives about legislative issues, and what can be done to promote domestic manufacturing that will create even more good paying careers.

This visit follows in the footsteps of last year’s, where both Wisconsin Senators–Baldwin and Johnson—stopped in at Precision Plus for tours and conversation. Mike Reader, President and Owner of Precision Plus said, “We will continue to engage our representatives on both sides of the aisle, at all levels, looking for common ground and a path forward. Our goal is to promote domestic manufacturing legislation and help develop the next generation of manufacturing professionals. People are our greatest asset and without them we are nothing but buildings filled with equipment. We need a global level playing field to allow our team to compete and be successful. This is why we must engage our representatives and we encourage others to get involved in the conversation.”

Company Updates

April 6, 2015

Precision Plus Efforts Help Bring a New CNC Boot Camp to Walworth County

Michael Reader

There is no doubt that Precision Plus had rallied incessantly to bring CNC training to Walworth County in Wisconsin. With Gateway Technical College’s (GTC) February 2015 announcement of their Elkhorn Campus expansion, which will include a new state-of-the-art manufacturing training center, CNC training in Walworth County is now a reality. As early as July 2015, incoming high school seniors will be able to attend a CNC Boot Camp at the Elkhorn Campus.

The CNC Boot Camp has proved to be a successful 14-week training program for adults, and it is currently on its 22^nd session at the iMET Center in Sturtevant. About three years ago, the same program was developed for high school seniors, to be taken in conjunction with their regular high school classes. The High School CNC Boot Camp—also known as the CNC Youth Boot Camp–also includes an internship with a manufacturing company.

This past year, Precision Plus supported the program by taking Boot Camp student Scott Dvorak from Waterford Union High School as an intern. Barry Butters, Director of Education and Training said, “Logistically, this was the first time that it made sense to sponsor a student. Scott attends early morning classes at the school, which is about a 30-minute drive from Precision Plus–a much shorter ride than it would be for his CNC classmates who typically attend the Racine School District. He arrives at the company at 10am and works until 3pm.

The CNC High School Boot Camp at the Elkhorn Campus is certainly a plus for Walworth County students and the community. Its July kickoff, however, is contingent on having enough interest from area students. Applications are due no later than May 1, 2015.

With the short time frame in mind, Precision Plus’ mission became to bring the news to as many people as possible and encourage students and parents to look into the program.

On Tuesday, February 24^th, Barry Butters attended the Whitewater High School Career and Technical Education (CTE) Committee meeting along with Derek D’Auria the Executive Director Walworth County Economic Development Alliance (WCEDA). The meeting is held twice a year for the school’s career, technical education teachers, so they can, in turn, share curriculum, and classroom updates with their industry partners and discuss new ideas and developments. Butters and D’Auria took this opportunity to inform the group about the CNC High School Boot Camp coming to Walworth County.

On Monday, March 9^th, Barry Butters along with Rich Lofy, the Coordinator of the CNC Youth Boot Camp, spoke to a few East Troy students and parents at East Troy High School about opportunities in the machining industry and the boot camp itself. The event was coordinated by Stacey Kuehn, Assistant Principal at East Troy High School, and it was in conjunction with the school’s parent-teacher conference night.

On Friday, March 13^th, Butters met with Lauren Paterson, a Badger High School student, her parent and the Badger High School Career and Technical Education Coordinator, Marie Collins, to discuss the Boot Camp and show Lauren some actual CNC applications.

On Monday, March 16^th, Butters met with five students, two parents and the three guidance counselors from Elkhorn Area High School to talk about the CNC Youth Boot Camp and tour Precision Plus, so as to give the them a good understanding of the CNC machining industry.

Butters begins the tours with a PowerPoint talking to students about what they will be seeing on the floor
Butters shows the students parts that are being run on the Tornos Cam machines
Butters talks about the Swiss type CNC machine
Butters shows the students the Miyano CNC turret lathes
Butters talks about the optical comparator and the precision that is held on the parts

On Tuesday, March 31^st, three Gateway new student specialists and their supervisor toured Precision Plus to gain a better understanding of the machining industry.

The new student specialists were,

Amanda Hruzek, who services Delavan Darien High School, Williams Bay High School and Badger High School
Joseph Sell, who services Whitewater High School, Burlington High School and the Wisconsin School for the Deaf
Katie Graf, who serves the Walworth County Alternative High School, Elkhorn Area High School, Catholic Central High School, East Troy High School and Big Foot High School

Their supervisor is Angela Becerra-Chvilicek, who is the Director of College Access for Gateway.

Today’s machining professionals require a solid and balanced mix of science, technology, engineering, and math (STEM) background, mechanical aptitude and great problem solving skills. As such, it is imperative that those in the guidance/counseling areas have a firm grasp of the skills required to be 21^st century machinist.The visit included a PowerPoint presentation and tour of the facility.

On Wednesday, April 1^st, Precision Plus hosted another tour for students interested in the CNC Boot Camp in Walworth. The participation included two students from Burlington High School, one from Badger High School, one from Waterford Union High School, one from Elkhorn Area High School, and one from Wilmot High School. Each student brought along a parent. There were 12 people total for the tour.

Independently of Precision Plus’ efforts, two information meetings have taken place already. There will be one more chance for students to attend an information meeting for the CNC Boot Camp at the WCEDA office on Wednesday, April 8^th. The WCEDA Office is now located in the South Building at the Gateway Elkhorn Campus. Interested students can call Marci Barr at 262-741-5263.

Community Involvement Educational Development

April 2, 2015

Third Annual Manufacturing Career Panel at Elkhorn Area High School on February 18, 2015, Draws a Large Crowd of Students

Michael Reader

For the third year in a row, Precision Plus in partnership with Elkhorn Area High School, presented a Manufacturing Career Panel to more than a hundred high school students from several area schools.

The event, which took place on Wednesday, February 18, 2015 at Elkhorn Area High School was organized to explain to students what 21^st century advanced manufacturing is and how it has changed over the last decades, to dispel old manufacturing myths, to talk about manufacturing career opportunities, and exciting educational opportunities available for students in the area.

The program was moderated by Mike Reader, President and Owner of Precision Plus, and by Barry Butters, the company’s Director of Education and Training. A shout-out was given to JoAnne Pella, Career Advisor of Elkhorn Area High School, for her contribution and dedication to make the panels possible.

The panelists were distinguished industry leaders Dennis Giesler, General Manager of Parker-Hannifin Quick Coupling Division, Dawn Tabat, COO of Generac, Geoff Martin, Principal and Senior Leader of GE Healthcare Partners, and Rick Lofy, Lean Six Sigma Instructor at Gateway Technical College. Click here to see their expanded bios.

All four panelists drew from their own experiences in manufacturing, sharing the broad spectrum of opportunities that exist within the industry at all levels. They all spoke about the next generation of advanced manufacturing professionals, and how they are looking at that generation, which included the students present, to carry the future. All speakers agreed that we live in an exciting time, when things are changing faster today than in the history of the world. And that these fast, dynamic, changing times require problem-solving, creative-thinking individuals who can move with the changes and have the ability to rapidly adapt and progress through collaboration and continuous improvement. Success now and in the future, they concluded, will be driven by the purpose, culture and passion of those individuals and companies who are committed to make a difference.

Company Updates

March 28, 2015

Representatives from Vitec Group and Parker Hannifin Visit with Precision Plus’ Employees to Show Components in Action

Alonso Rojas, Dennis Giesler, Elkhorn, employees, end use, how components work, Parker Hennifin, Precision Plus, Quick Coupling Division, Victec Group, Visit, Wisconsin

Michael Reader

Earlier this month, Precision Plus had the privilege of hosting representatives from two of Precision Plus’ customers: Dennis Giesler, General Manager of Parker Hannifin Quick Coupling Division in Minnesota, and Alonso Rojas, Supply Chain Manager at Vitec Group, PLC in Costa Rica.

On separate visits, both Giesler and Rojas made a presentation to the entire Precision Plus staff. Their talks included an overview of their respective companies and their products, and explanation of how the components that Precision Plus manufactures fit within their products—components in action.

Both men stressed the importance of the valuable contribution that each Precision Plus employee makes to ensure that the end products work correctly, one hundred percent of the time, acknowledging that in some applications, someone’s life may depend on the accuracy of the component.

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Parker Hannifin’s Quick Coupling Division is the world’s largest manufacturer of quick couplings. The company accommodates a wide spectrum of hydraulic and pneumatic coupling design requirements, varying in size and materials.This division also sells hydraulic swivels, check valves and state-of-the-art diagnostic equipment.

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Vitec Group is an international company that designs, manufactures, and supplies “high quality, world class, branded products and services that enable end users to capture exceptional images. Their products such as camera accessories, lighting and control, monitors, prompters, robotic camera systems, are primarily designed to support cameras used in broadcast, video and high quality professional cameras.

Precision Plus thanks both Alonso Rojas and Dennis Giesler for their time and consideration.

Educational Development

March 24, 2015

Precision Plus Delves into Remote Problem Solving and Instruction

Barry Butters, Elkhorn, Elkhorn Area High School, Fred Ganter, PLTW, Precision Plus, Project Lead The Way, remote teaching, reverse engineering projects, Wisconsin

Michael Reader

Barry Butters, Director of Education and Training at Precision Plus, teamed with Elkhorn Area High School’s Project Lead The Way (PLTW ) teacher Fred Ganter to give his Introduction to Engineering and Design (IED) students a chance to reverse engineer some obsolete components.

The premise of the project was that if an older machine had a component fail and a replacement component was no longer available, then a component replacement would have to be machined. To machine the component a print would be needed.

The students were broken into groups and assigned components to first sketch and then measure. The students then used Autodesk CAD Inventor software to model the components and finally develop a working print of the part.

Throughout the project, however, teams had a chance to interact and be coached remotely by Barry Butters, who is a certified PLTW Engineering Design and Development (EDD) instructor. He regularly logged in, in real time, into the system in order to view and discuss the progress of the projects with each individual team.

Educational Development

March 23, 2015

Elkhorn Youth CNC Boot Camp Information Program to be Held on March 25 and April 8, 2015

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Michael Reader

Students and Parents! Don’t miss this opportunity to attend an informational session about the new CNC Boot Camp program coming to Gateway Technical College in Elkhorn, Wisconsin in July! The informational session will be held on March 25 and April 8, 2015.

The information session will be held on March 25 and April 8, 2015 at 5:30 pm and will be held at Walworth County Job Center, 400 County Road H. in Elkhorn. Contact Marci Barr at 262-741-5263 for more information.

Check out what seniors already in the program at Gateway’s iMET Center are saying about it:

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