Unleashing Innovation: How AI is Redefining Precision Machining


For years, the idea of artificial intelligence (AI) and machine learning (ML) has been marveled by many – envisioning it as a distant, futuristic dream. Today, both have materialized and carved their way into society’s everyday lives, including reshaping the very notion of advanced manufacturing as we know it.

The integration of AI and ML have emerged as game-changing technologies in the lives of humans and commercial industries around the globe, especially manufacturing. These advanced technologies have the power to transform almost every aspect of the way man has gone about production, collaboration, and innovation.

The Rise of AI in Advanced Manufacturing

As AI continues to advance, industries like advanced manufacturing and precision machining already see the implications this advancing technology can bring – for better or for worse. 

The propulsion of AI and ML has been around much longer than many realize. In the 1950’s, the birth of AI as a field of study was primarily focused on the implementation of rules-based expert systems and problem-solving methodology. One of the first notable implementations into human life was IBM’s (International Business Machines Corporation) ViaVoice ® that made it possible for spoken commands to a computer in the early 1990’s. 

In the late 1980’s, AI began to spread into modern manufacturing, giving machines the ability to analyze large amounts of data, learn from patterns, and make intelligent decisions without an operator. By integrating AI into precision machining, manufacturers can optimize processes, improve quality & accuracy, and streamline production.

AI’s Process Improvement in Precision Machining

AI was quickly adopted into process improvement initiatives that continue to result in the ability for predictive maintenance through machine learning, increased energy efficiencies, quality control, and eventually autonomous and robotic systems.

Precision Plus, a precision machine parts and engineered solutions provider based in Elkhorn, WI, began the implementation of AI into its process improvement initiatives. One of the company’s most prevalent uses involved the implementation of automated tasks, such as: the meticulous inspection of components and the precise arrangement of intricate parts into their designated storage trays, streamlining operations effortlessly. The implementation of AI into the handling of such tasks, often repetitive and monotonous, has allowed for skilled labor to be utilized elsewhere within the manufacturing process in a more efficient way. This technology has aided in the company’s mission of furthering innovation while finding the best cost-effective solutions for its clients.

Enhancing Efficiency and Accuracy

By leveraging its capabilities to enhance accuracy and streamlining manufacturing processes, AI has begun to redefine the precision machining industry altogether. 

While precision machining has a long history dating back to the industrial revolution, the integration of AI technologies in recent times has brought about revolutionary changes in this field. The advent of AI-powered tools and machines, combined with sophisticated computer programs, has significantly improved the precision, efficiency, and quality of component production.

One of the main benefits that AI has to offer to the precision machining industry is increased efficiency and accuracy. AI powered predictive maintenance systems monitor machines and can detect potential issues with a job before they become a major problem. Real-time monitoring and data provide valuable insights to process performance, allowing operators to make timely adjustments all while reducing machine downtime. By reducing errors and optimizing machining processes, AI helps to achieve higher productivity and better end product quality.

The powerful combination has the potential to completely transform processes, efficiency, and aid in creating top-quality products.

AI Empowering Your Workforce

Whether a seasoned professional in the precision machining automation industry, an AI enthusiast fascinated by its potential, or simply an avid learner eager to explore new horizons, the fact of the matter is that AI is here to stay and the world will continue to evolve with it as fast as it arrived.

While many businesses today struggle with workforce development, hiring, and recruiting efforts, Precision Plus sits at the forefront in the precision machining industry by leveraging the desires of the next generation’s workplace of choice mindset.

“Utilizing the power of innovation to captivate the next generation of employees through strategic investments in state-of-the-art equipment and advanced technology, we’ve not only revamped our manufacturing processes but also attracted top-tier talent. Our cutting-edge machinery run by subject matter experts offers a dynamic learning environment, appealing to young professionals seeking growth and expertise”, says Amanda Griffoul, Human Resources Manager at Precision Plus. “These investments in advanced technologies have helped solidify Precision Plus as a hub for Next Gen career development for forward-thinking individuals eager to shape the future.

By investing in state-of-the-art equipment and technology, often enabled with AI and ML, not only are businesses experiencing increased efficiency in production and process improvement efforts, but they are also seeing more youth engagement in an industry with a traditionally older demographic. Businesses have begun to implement this kind of continuity strategy to combat the max exodus of retirees that is occurring in almost every sector of the U.S. labor market to evolve with today’s labor and business environment. 

Gone are the days of solely relying on human expertise and intuition to create intricate parts and components with impeccable accuracy. The worlds of AI and precision machining are intertwining into a new era, transforming the industry and redefining what was once considered the limits of excellence.

As we peer into this extraordinary landscape, it becomes abundantly clear that we stand at the brink of, if not already immersed in, a technological revolution – one that promises to redefine precision and push the boundaries of creativity like never before.

AI’s integration into precision machining has and will continue to revolutionize the advanced manufacturing industry. By harnessing the power of advanced machinery, automated systems, and intelligent algorithms, AI ensures the production of reliable and precise components that cater to the stringent demands of modern industries. The growing advancement of AI will have a profound impact on precision machining, opening up new possibilities for more innovative and efficient manufacturing solutions.



Sources and Citations:

Rathbone, E. (2018, August 7). CNC Machining: Is Artificial Intelligence Taking Over? Autodesk Advanced Manufacturing Blog.

IBM100 Series (2023, July 7) Pioneering Speech Recognition.

California Press Release

Precision Plus Expands Sales Coverage into California


Precision Plus is pleased to announce the addition of a California-based sales team. The new sales engineers will allow Precision Plus to provide more personalized service with onsite visits to California prospects and existing clients. Jeff Haskell and Carl Davidson bring 25 years of sales experience to the Precision Plus team. They specialize in servicing customers in the southern California area including companies in the Aerospace, Medical, Defense, and Automotive industries.

“Were excited about the addition of Jeff and Carl to our team. Their experience in these markets that we serve will provide that extra “plus” to our clients. That’s been the recipe for our continued growth and the secret to our success.” – Michael J. Reader, President

To schedule a visit in the California area to learn more about Precision Plus’s machining capabilities, contact Jeff Haskell, Sales Engineer, at For more information on how Precision Plus’s advanced manufacturing capabilities can benefit you, contact Ryan Nuhn, Sales Engineer and Estimator, at

Haas CL-1

Precision Plus Adds 2 Haas Chucker Lathes to Improve Secondary Machining Capabilities


On Monday, August 9th, Precision Plus acquired two brand new Haas CL-1 Chucker Lathes to add to their fleet of advanced secondary equipment.

The Haas CL-1’s are ultra-compact CNC lathes with an 8-station automatic turret. These machines fit in well at Precision Plus and will be utilized for small-part production, secondary operations, and prototyping. Industries that will benefit from the additions of these machines include aerospace, medical, dental, and pneumatic/hydraulic control systems.

Director of Education Stefan Brusky working with students Brad and Xavier

Youth Apprenticeships at Precision Plus Teach the Next Generation of Manufacturing Professionals Valuable Industry Knowledge

Since the Precision Plus Youth Apprenticeship Program’s inception back in 2013, students have been learning hands-on how to maintain technology that is the foundation of Swiss Machining. Director of Education & Business Development, Stefan Brusky, has been guiding current Youth Apprentices through projects in his first year with Precision Plus.

A photo of the Swiss CAMs department at Precision Plus, featuring our fleet of Tornos machines.

Bringing in New Technology Doesn’t Mean Out with the Tornos

It’s no secret Precision Plus has invested a great deal to procure the latest technology. In January, we brought in 2 additional Star SW-20’s to round out a trio of high-volume, state-of-the-art Swiss machines. In 2020, equipment acquisitions included 2 Star SW-12RII’s along with a 2nd Brother R650XI Speedio Vertical Milling Center with a twin pallet and Nikken 4th axis table. These additions to the fleet join other high-tech equipment such as our collaborative robot, Sawyer, the Hardinge super precision lathe, and our variety of Swiss CNC Star machines.

Dr. Robert Spitzer Donates Life’s Work

Precision Plus

The Wisconsin Historical Society (WHS) recently celebrated the transfer of Dr. Robert R. Spitzer’s personal and professional papers to the Society. It is noteworthy to share that the WHS is the second largest repository of historical artifacts like it in the country, second only to the Library of Congress. Their archivists catalogue the materials over the next few years before the final presentation is ready. Dr. Spitzer’s sharing of 96 years of leadership, inspiration, and world travels is truly a treasure for the state of Wisconsin. Dr. Spitzer says this is his way of giving back to an organization he truly admires. Read more at

Foxconn Groundbreaking Celebration

Precision Plus

I was honored to be among the invited guests for the Foxconn groundbreaking celebration on June 28th, and I wanted to share a few of the takeaways. I did not know what to expect going in, as there was little information published ahead of time. With all the rain and very warm temperatures we had been experiencing, I did not know if I needed to dust off the outdoor boots with shorts and a t-shirt or wear the suit and dress shoes. It turned out the boots were not needed, and the air conditioning was a welcome relief from the high temps, as they shuttled everyone to the site nearby that they have been leasing for the past few months. 

Catching Up With PMPA

Precision Plus

The great group of folks who took part in the two-day training session at ZPS America.

Besides being President of Precision Plus, Mike Reader also wears the hat of First Vice President of the Precision Machine Products Association (PMPA). He is now one and a half years into his three-year commitment with the association and path to the association presidency. He says it has been a rewarding journey and one filled with opportunities, as the PMPA leadership team works to redefine itself and the service model for their membership going forward.

What Will the Tariffs on Steel and Aluminum Cost Us?

Precision Plus

The news is saturated, as of late, with the tariffs on steel and aluminum imports imposed by the Trump administration. Rightly, many are concerned with what this means and the possible harm it will cause. Will the imposed tariffs help local producers of these metals, or will it only hurt U.S. companies, resulting in increased costs and possible job losses?

Welcoming Foxconn to Wisconsin

Precision Plus

Overlooking Fortaleza Hall at S.C. Johnson headquarters.

Last Friday, November 10th, S.C. Johnson CEO Fisk Johnson and the S.C. Johnson team hosted the historic signing of the Foxconn Technology Group contract, bringing a projected $10 billion investment, 20 million + square feet, and up to 13,000 high tech jobs to southeastern Wisconsin. 

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